Failure Analysis

Failure Analysis

Our failure analysis services include the evaluation of metals, polymers and composites, welds, coatings, finished products and more. VARCHU MARC LLP failure analysis experts have performed thousands of failure investigations, and have experience with a wide range of failure modes, materials and industries.

VARCHU MARC LLP Metallurgical Engineering staff will provide insight into the contributing factors of the failure to prevent future recurrence. In addition to our state-of-the-art microscopy and prep labs, VARCHU MARC LLP utilizes a multi-disciplinary approach with a full chemistry lab, polymer testing, and well equipped mechanical and fatigue labs. This eliminates the need for costly and time-consuming outsourcing, getting you results on a much faster timeline.

LITIGATION FAILURE ANALYSIS

Litigation and insurance claims need support from competent materials testing experts to reach the appropriate conclusions. Our labs in Ithaca, NY and Louisville, KY provide litigation support to clients in a wide range of industries. Clients rely on VARCHU MARC LLP to provide the following professional services:

  • Trial Expert Witness Testimony
  • Technical Disposition
  • Legal Consultation
  • Test Witness Services

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VARCHU MARC LLP MULTI-DISCIPLINARY APPROACH

VARCHU MARC LLP has a reputation for comprehensive and unbiased perspective on complex material failures. Our staff includes licensed Professional Engineers (P.E.’s), and other experienced analysts with the necessary education and industry experience to provide confident technical support. We also have experts in a wide range of disciplines including corrosion, fractography and non-metallics.

If you are a consumer and would like to hire an expert witness or need technical disposition, we recommend having your lawyer contact us.  This way we can be sure to perform the specific testing required to meet the needs of your case.

FAILURE ANALYSIS TESTING PROCESSES

  • Reviewing the steps that occurred before the failure
  • Simulating the conditions under which the failure occurred Collecting samples for chemical analysis
  • Investigating why some components, if any, remain intact
  • Determining the root causes behind the failure
  • Recommending steps to avoid future recurrence

In some circumstances, it aids the failure analysis process to inspect the site where the failures took place. Analyzing failures often involves multi-disciplinary processes. These can include the following:

  • Chemical analysis through the use of various spectroscopy techniques
  • Environmental exposure testing that approximates the operating conditions at the time of the failure’s occurrence
  • Fractography, or the study of fractured material surfaces
  • Microscopic examination using scanning electron microscopes and similar equipment
  • Mechanical testing utilizing a wide range of analytical equipment, and taking into account component geometry and failure parameters

FAILURE ANALYSIS TESTING SERVICES

VARCHU MARC LLP Labs offers a comprehensive array of failure analysis services for non-metallic materials, including the following:

  • Fractography services, which are particularly useful for determining causes of fractures in plastic components and other non-metallic material surfaces
  • Investigative chemistry, including adhesive identification, coating contamination, contaminant identification, paint identification, and surface contamination. These are useful for analyzing paint adhesion failures and determining the presence of contaminants in paints and plastics.
  • Physical testing for benchmarking plastic part materials and determining distribution of fibers in fiber-reinforced plastics, among others.
  • Residual analysis, such as FTIR, scanning electron microscopy and energy dispersive X-ray analysis (there is a close relationship between investigative chemistry and residual analysis) for contaminant identification.
  • Thermal analysis for measuring properties such as melting point, crystallization temperature, filler content and mechanical properties as a function of temperature
  • Litigation failure analysis, involving trial expert witness testimony, technical disposition, legal consultation, and test witness services

POLYMER/COMPOSITE FAILURE ANALYSIS SERVICES

Failure analysis of non-metallic materials is necessary to prevent the future recurrence of failures in non-metallic materials. There are different kinds of non-metallic failure analysis techniques. The use of these techniques ultimately depends on the type of non-metallic material to be analyzed and tested.

Paints & Coatings

  • Coating Shear Fatigue
  • Coating Thickness
  • Dime Scrape
  • Flexibility
  • Impact Resistance
  • Material Identification (Base Polymer)
  • Material Properties of Liquid Paints and Coatings
  • MIL-STD-801 Section 504 Testing (Contamination by Fluids)
  • Pencil Hardness
  • Solvent Resistance
  • Specular Gloss (20° and 60°)
  • Stain Resistance
  • Trace Analysis
  • Polymer Additives
  • Plasticizers
  • Leachable Compounds
  • Extractable Compounds
  • Semi-Volatile Compounds
  • Contaminants
  • Corrodents

Top Rated Failure Analysis Service in India

Understanding the root cause of material or component failure is essential for preventing future issues. Our Failure Analysis Service in India provides in-depth testing and analysis to identify potential weaknesses, material defects, and operational stresses. We use advanced methodologies to ensure precise and reliable results for various industries.

Advanced Failure Analysis Testing Service in India

Our Failure Analysis Testing Service in India utilizes cutting-edge equipment to assess material fractures, corrosion, fatigue, and environmental impacts. Our team of experts ensures that businesses get accurate insights into product failures, helping them improve design, material selection, and manufacturing processes for enhanced performance.

Best Failure Analysis Service in Telangana for Industries

Industries in Telangana can benefit from our specialized Failure Analysis Service in Telangana. Whether in Hyderabad, Warangal, Nizamabad, or Khammam, our services provide critical assessments to enhance safety and efficiency in various sectors, including manufacturing and infrastructure.

Reliable Failure Analysis Testing Service in Telangana for Businesses

Our Failure Analysis Testing Service in Telangana supports industries by identifying defects and failure causes in mechanical, electrical, and structural components. We offer services in Hyderabad, Karimnagar, and Mahbubnagar to assist businesses in reducing risks and improving product durability through precise diagnostics.

Expert Failure Analysis Service in Maharashtra for Quality Assurance

With a strong industrial presence, Maharashtra requires accurate failure analysis solutions. Our Failure Analysis Service in Maharashtra assists industries in diagnosing failure mechanisms, improving quality control, and enhancing product reliability to ensure long-term operational success.

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From manufacturing to infrastructure, our Failure Analysis Service in Uttar Pradesh provides crucial evaluations to prevent component failure. We ensure industries receive precise failure diagnostics to maintain operational excellence and meet quality standards.

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Tamil Nadu's robust industrial sector benefits from our Failure Analysis Testing Service in Tamil Nadu, which offers advanced testing methods to assess failures in automotive, aerospace, and heavy machinery sectors for improved safety and efficiency.

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Our Failure Analysis Service in Gujarat supports industries in Ahmedabad, Surat, and Vadodara by identifying root causes of equipment failures and recommending corrective actions to improve performance and reliability in manufacturing processes.

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Businesses in Bangalore and across Karnataka rely on our Failure Analysis Service in Karnataka for precise failure assessments in manufacturing, construction, and electronics sectors to ensure product longevity and safety.

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West Bengal industries can optimize safety and efficiency with our Failure Analysis Testing Service in West Bengal, helping them minimize risks and ensure superior product quality through rigorous testing and evaluation.

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Our Failure Analysis Service in Rajasthan provides detailed insights into structural and material failures, helping businesses in Jaipur, Jodhpur, and Udaipur enhance their production standards and prevent costly downtime.

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We offer expert Failure Analysis Service in Madhya Pradesh, covering Bhopal, Indore, and Gwalior, to assist industries in identifying and mitigating failure risks in mechanical and industrial applications to ensure uninterrupted operations.

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Our Failure Analysis Testing Service in Andhra Pradesh supports diverse industries by providing accurate failure assessments in Vijayawada, Visakhapatnam, and Guntur to improve product quality and reliability.

Failure Analysis Service in Hyderabad for Businesses

Our Failure Analysis Service in Hyderabad delivers detailed testing and analysis for mechanical, electrical, and structural failures, helping businesses maintain product integrity and reliability with advanced failure detection.

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We offer Failure Analysis Testing Service in Hyderabad with state-of-the-art testing techniques to detect material defects and failure modes in industrial components, ensuring long-term performance and safety.

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Businesses in Warangal can benefit from our Failure Analysis Service in Warangal, which provides detailed failure assessments and solutions to enhance performance and durability of critical components.

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Our Failure Analysis Service in Nizamabad helps industries identify weaknesses in materials and manufacturing processes, ensuring long-term reliability and efficiency for better operational success.

Thorough Failure Analysis Testing Service in Karimnagar for Risk Reduction

Industries in Karimnagar can rely on our Failure Analysis Testing Service in Karimnagar to diagnose failures and recommend preventive strategies for avoiding potential losses and safety hazards.

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We provide Failure Analysis Service in Khammam, offering in-depth evaluations to improve safety and product longevity by identifying material and operational deficiencies.

Failure Analysis Service in Ramagundam for Industrial Use

Our Failure Analysis Service in Ramagundam assists industries in diagnosing and resolving material failures effectively to prevent production disruptions and ensure quality assurance.

Advanced Failure Analysis Testing Service in Mahbubnagar for Industries

Mahbubnagar industries benefit from our Failure Analysis Testing Service in Mahbubnagar, which identifies defects and failure trends for optimized performance and reduced operational risks.

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Our Failure Analysis Service in Nalgonda ensures that businesses receive reliable assessments to mitigate risks and enhance product quality, leading to improved productivity and performance.

For expert Failure Analysis Services in India, contact us today for precise, reliable, and industry-leading solutions to safeguard your operations and maintain high-quality standards.